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Wire braiding machine - Horizontal/ Vertical models

Penguin wire braiders are proven and installed all over the world over 25 years, and the braided quality proves the same. Different variants includes horizontal, vertical, single deck, double deck etc.
Penguin Engineers
Manufactured by: Penguin Engineers
Model: Wire braider

View the Video of Wire Braider - Vertical

View the Video of Wire Braider - Horizontal

 

Vertical Wire Braider

Wire braiding machine - Vertical

Horizontal Wire Braider

 

High speed horizontal wire braider

 

Penguin Braidmaster is engineered for precision braiding of high performance hoses. Penguin braiding machines are built with design and material perfected over years of experience in building a range of braiding machines. The modular design makes it possible to tailor the machine to suit the requirement of the customer. Machines are available as vertical/ horizontal configuration, suitable for wire/ yarn braiding, single or multiple deck with options of capstan/ caterpillar take-off.

Penguin Wire Braiding Machines are indigenously designed and Penguin is the only indigenous manufacturers of these heavy duty machines in India and one among the very few manufacturers in the world.

These Braiding machines are characterized by high productivity, simplicity and excellence in performance. The hoses manufactured by these machines are far superior to conventional hoses in strength, appearance and durability.

Braiding technique is used to retain the shape & increase the strength and the life of Special purpose hoses made from materials like rubber, PVC, etc.

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Wire braider

Decks with wire carriers

Wire carriers

Features

Vertical / Horizontal machine with single/ double deck construction
Designed for vibration free operation with wire carriers
Suitable for braiding with wire tension upto 8 Kgs
750mm x 250mm wide capstan take-off for vertical braider
Caterpillar with additional pull-up rollers for slip-free operation at high tensions for Horizontal braider
Recirculating forced lubricating system to ensure long life of deck assembly
Ergonomically designed doors and access openings so that bobbins can be replaced from either side of the machine
Optical empty bobbin sensor for reliable reduction and control
Choice of variable deck speeds upto 175 rpm
Change gear for six take off speeds (additional change gears can be provided)

Specification

Number of Carriers
24
16
Configuration
Vertical
Horizontal
Horn GearĀ 
Diameter
192 mm
192 mm
Speed
175 rpm
175 rpm
Carrier
Wire carrier with detachable shoes
Yarn carrier with integrated shoes
Bobbin
Diameter
80 mm
80 mm
Traverse
200 mm
200 mm
Volume
820 cc
820 cc
Pitch
Variation by change gears
Take-off
Capstan
Caterpillar
Diameter
750 mm
Chain drive type 525mm - pulling
Width
250 mm
length
Noise Level
75dB
75dB
Main Motor
Speed
1440 rpm
1440 rpm
HP / kW
12.0 HP / 9kW
7.5 HP / 5.5 kW
Lubrication
Force feed automatic re-circulating type
Lubrication Motor
0.25 HP
0.25 HP

Read more on Penguin Wire Braider - Vertical

Braidmaster is a high performance precision braider. This wire braider is engineered to give sustained performance over long periods.

The machine is built with a steel framed structure. The drives and take-off are located at the top of the machine. The vertical configuration occupies a floor area of 1.7x1.6m. The spindles can be accessed from either side through conveniently placed safety interlock doors. The deck assembly is engineered to ensure smooth sliding and exchange of shoes. Exceptional smooth running, minimum vibration and very low noise level are salient features of the machine.

The wire carriers are of proven design. They are engineered to perfection for trouble free performance. The wire carriers have bobbin capacity of 820cc. Molded integral plastic carriers with shoes are also available for yarn braiding applications on this machine.

The performance of the machine is continuously monitored by a PLC. This provides continuous monitoring of pitch and production data. Essential production data can be stored and retrieved conveniently by this arrangement. Optic sensors are used to sense the presence of wire in the bobbin. Electronic circuit senses breakage of wire strands. All faults are monitored through the PLC. This machine incorporates all features required by the hose industry for producing wire braided high-pressure hoses.

The machine can operate speeds upto 175 horn gear rpm. The deck speed can be varied through change gears. For haul-off of large diameter hoses without slippage, a 250mm wide, 750mm diameter capstan is provided. The initial take off tension is provided by dead weight arrangements.

The braiding machine is designed based on research and development experience for over a decade in the field of hose braiding machines. Penguin also manufactures cure tape wrapping and unwrapping machine, wire winding machine, spares and accessories for the hose industry.