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WRAPPING MACHINES
RUBBER HOSE MACHINES
ABOUT PENGUIN

Rubber Hose Gallery

Penguin Hose Wrap/ Unwrap Systems- (Rigid Mandrels) Model: Wrapmaster 600RC

View the Video of Wrapmaster 600RC - WRAPPING OPERATION || Video - Low Bandwidth || Video - High Bandwidth

View the Video of Wrapmaster 600RC - UNWRAPPING OPERATION || Video - Low Bandwidth || Video - High Bandwidth

THE MACHINE

Hose Wrapping Machine

Penguin Wrap Master 600RC wraps and unwraps mandrel at speeds upto 600 rpm. Hoses manufactured on rigid mandrels that are flexible can be wrapped using suitable supports.

The machine occupies minimum floor space with steel fabricated body. The rotating head is maintenance free. Production speeds upto 35m/min ensure high productivity with better utilization of the machine. Reliable and efficient positive non-slip conveyor drives are used.

Ergonomic machine design with PLC controls provides ease of operation. Motor drives along with electronic servo motor synchronization makes it a state-of-the-art machine. The pitch rate, tension level and speed datas can be set by PLC.

The state-of-the-art Penguin Hose Wrapping and Unwrapping System wraps the product spirally with tapes.

Automatic Brand Tape placement and removal is possible with separate Servo motors.

FEATURES

High speed wrapping/unwrapping upto 35 meters/min
Controlled high tension wrapping upto 15 kg tension
Variable tape width and overlap percentage
Delicate handling of hoses
User -friendly HMI with 10" touch screen
Ergonomic machine design
High speed wrapping head
Traverse arrangement for brand tape removal
Maintenance free head system
Efficient brand tape system for perfect laying
Release solution collecting system
Electrical and pneumatic brakes for rapid stop
Pneumatic door operating system
Hose guide tubes for wrapping different size of hoses

SPECIFICATIONS
Head Drive
15 kW
Spool Drive
11 kW
Caterpillar Drive
4.65 kW
Brand Tape Drive
1.5 kW
Drives
Servo drives
HMI
10” Colour touch screen
Operation
Fully Automatic with PLC control
Hose Feeding
Take-off caterpillar
Frame
Heavy duty structural steel frame
Caterpillar
Positive drive belt with pressure distributing rollers
Compressed Air
7 Kg/Sqcm; 30 liters/hour
Noise Level
<75 dB
 
Production Data:
Mandrel System
Rigid mandrel
Hose/ Cable length
No restriction
Type of Hose
Wire/ fabric reinforced
Hose diameter
Upto 70mm
Output
Upto 35m/ min
 
Tape Spool Capacity:
Core
Taper core with removable section
Storage
One operational + One storage
 
Tape:
Core diameter
308mm (12.125”)
Maximum tape diameter
752mm (30”)
Maximum tape length
1600 m (5,250ft)
Width range
50mm to 100mm (2 - 4”)
   
Floor Space
1.6 x 3.5 M
Weight
4500 Kg
Power Consumption
<15 kW

April 26, 2011

Hose Wrap/ Unwrap Systems
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