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Penguin Hose Wrap/ Unwrap Systems- (Rigid Mandrels) Model: Wrapmaster 600RC

View the Video of Wrapmaster 600RC - WRAPPING OPERATION || Video - Low Bandwidth || Video - High Bandwidth

View the Video of Wrapmaster 600RC - UNWRAPPING OPERATION || Video - Low Bandwidth || Video - High Bandwidth

Hose Wrapping MachineTHE MACHINE

• Penguin Wrap Master 600RC wraps and unwraps mandrel at speeds upto 600 rpm. Hoses manufactured on rigid mandrels that are flexible can be wrapped using suitable supports.

• The machine occupies minimum floor space with steel fabricated body. The rotating head is maintenance free. Production speeds upto 35m/min ensure high productivity with better utilization of the machine. Reliable and efficient positive non-slip conveyor drives are used.

• Ergonomic machine design with PLC controls provides ease of operation. Motor drives along with electronic servo motor synchronization makes it a state-of-the-art machine. The pitch rate, tension level and speed datas can be set by PLC.

• The state-of-the-art Penguin Hose Wrapping and Unwrapping System wraps the product spirally with tapes.

• Automatic Brand Tape placement and removal is possible with separate Servo motors.

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FEATURES

  • High speed wrapping/unwrapping upto 35 meters/min
  • Controlled high tension wrapping upto 15 kg tension
  • Variable tape width and overlap percentage
  • Delicate handling of hoses
  • User -friendly HMI with 10" touch screen
  • Ergonomic machine design
  • High speed wrapping head
  • Traverse arrangement for brand tape removal
  • Maintenance free head system
  • Efficient brand tape system for perfect laying
  • Release solution collecting system
  • Electrical and pneumatic brakes for rapid stop
  • Pneumatic door operating system
  • Hose guide tubes for wrapping different size of hoses

SPECIFICATIONS

Head Drive
15kW
Spool Drive
11kW
Caterpillar Drive
4.65kW
Brand Tape Drive
1.5kW
Drives
Servo Drives
HMI
10” Colour Touch Screen
Operation
Fully Automatic with PLC control
Hose Feeding
Take-off caterpillar
Frame
Heavy duty Structural Steel frame
Caterpillar
Positive drive belt with pressure distributing rollers
Compressed Air
7 Kg/Sqcm; 30 liters/hour
Noise Level
<75 dB
   
Production Data:
 
Mandrel System
Rigid mandrel
Hose/ Cable length
No restriction
Type of Hose
Wire/ fabric reinforced
Hose diameter
Upto 70mm
Output
Upto 35m/ min
   
Tape Spool Capacity:
 
Core
Taper Core with removable section
Storage
One Operational + One storage
   
Tape:
  
Core diameter
308mm (12.125”)
Maximum tape diameter
752mm (30”)
Maximum tape length
1600 m (5,250ft)
Width range
50mm to 100mm (2 - 4”)
Floor Space
1.6 x 3.5 M
Weight
4500 Kg
Power Consumption
<15kW

Keywords: hose wrapping and unwrapping system for flexible and rigid mandrels, fine pitch, tape tension, caterpillar, brand tape system, minor tape wrapping, letoff and takeup for wrapping and unwrapping, servo systems, PLC, HMI, wrapmaster 600rc, 600rpm, high production, good pitch
December 22, 2007


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