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Penguin Hose Wrap/ Unwrap Systems- (Flexible Mandrels) Model: Wrapmaster 1000C

View the video of Wrapmaster 1000C - Wrapping Operation || Video - Low Bandwidth || Video - High Bandwidth

View the video of Wrapmaster 1000C - Unwrapping Opertation || Video - Low Bandwidth || Video - High Bandwidth

 

Hose Wrap MachineTHE MACHINE

Penguin Wrap Master 1000C wraps and unwraps mandrel at speeds upto 1000 rpm. Hoses manufactured on flexible mandrels and cables that are flexible can be wrapped using suitable supports.

The machine occupies minimum floor space with steel fabricated body. The rotating head is maintenance free. Production speeds upto 60m/min ensure high productivity with better utilization of the machine. Reliable and efficient positive non-slip conveyor drives are used.

Ergonomic machine design with PLC controls provides ease of operation. Motor drives along with electronic servo motor synchronization makes it a state-of-the-art machine. The pitch rate, tension level and speed datas can be set by PLC.

The state-of-the-art Penguin Hose Wrapping and Unwrapping System wraps the product spirally with tapes.

Automatic Brand Tape placement and removal is possible with separate Servo motors.

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FEATURES

  • High speed wrapping/unwrapping upto 60 meters/min
  • Controlled high tension wrapping upto 15 kg tension
  • Variable tape width and overlap percentage
  • Delicate handling of hoses
  • User -friendly HMI with 10" touch screen
  • Ergonomic machine design
  • High speed wrapping head
  • Traverse arrangement for brand tape removal
  • Maintenance free head system
  • Efficient brand tape system for perfect laying
  • Release solution collecting system
  • Electrical and pneumatic brakes for rapid stop
  • Pneumatic door operating system
  • Hose guide tubes for wrapping different size of hoses

SPECIFICATIONS

Head Drive
15 kW
Spool Drive
11 kW
Caterpillar Drive
3.3 kW
Brand Tape Drive
1.5 kW
Drives
Servo Drives
HMI
10” Colour Touch Screen
Operation
Fully Automatic with PLC control
Hose Feeding
Take-off caterpillar
Frame
Heavy duty Structural Steel frame
Caterpillar
Positive drive belt with pressure distributing rollers
Compressed Air
7 Kg/Sqcm; 30 liters/hour
Production Data:
Mandrel System
Flexible mandrel
Hose/ Cable length
No restriction
Type of Hose
Wire/ fabric reinforced
Hose diameter
Upto 70 mm
Output
Upto 60 m/ min
Tape Spool Capacity:
Core
Taper Core with removable section
Storage
One Operational + Two storage
Tape:
Core diameter
308 mm (12.125”)
Maximum tape diameter
752 mm (30”)
Maximum tape length
1600 m (5,250ft)
Width range
50 mm to 100 mm (2 - 4”)
Floor Space
1.4 x 3.0 M
Weight
3500 Kg
Power Consumption
<15 kW


Keywords: hose wrapping and unwrapping system for flexible and rigid mandrels, fine pitch, tape tension, caterpillar, brand tape system, minor tape wrapping, letoff and takeup for wrapping and unwrapping, servo systems, PLC, HMI, wrapmaster 1000c, 1000rpm, high production, good pitch
December 22, 2007

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