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WRAPPING MACHINES
RUBBER HOSE MACHINES
ABOUT PENGUIN

Rubber Hose Gallery

HIGH SPEED BRAIDER - Horizontal

High speed braider

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High Speed  Braider - Horizontal

The conventional braiding of 2 over 2 is widely used for braiding high pressure hoses. The structure causes the strands of wire to be flexed more aggressively and hence during the pressurisation process, the abrasion between the layers is more intense.

In 3 over 3 braiding, the flexing strands perpendicular to the direction of lay is minimum. This ensures higher strength against the bursting forces. Also, the longitudinal changes in length of the hose is also minimised. Thus 3 over 3 braiding puts lesser kink on the wire compared to 2 over 2 braiding.

The “Penguin 3 over 3 Braider” adopts this latest technology in braiding and ensures 50% higher productivity for the same horn gear speeds.


FEATURES
Designed for vibration free operation
Single wire cut sensor
Automatic continuous oil lubrication
Ergonomically designed doors and access openings, so that the bobbins can be easily replaced
Sound proof acoustic enclosure


ADVANTAGES
More flexible
Half bend radius hose
Higher pressure
Better performance
Less cross points
Higher coverage


Increase of wire flatness
Less problems pin hole; nippling
Equal force to single wire ends
50% Higher speed
Better impulse performance
Less wire consumption


BRAIDING SPECIFICATIONS

 
Wire Braider
Yarn Braider
Tension
6 kg
1.5 kg
Number of carriers
24
Horn gear diameter
210 mm
Horn gear speed
180 RPM
Pitch
Upto 70 mm (Infinitely variable)
Carrier
Wire
Yarn
Bobbin

Diameter

65 mm
80 mm

Traverse

170 mm
200 mm

Volume

470 cc
320 cc
Main motor 1400 rpm; 4kW
Caterpillar motor 890 rpm; 0.5 kW
Lubrication motor
0.25 HP

April 26, 2011

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