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Penguin Hose Wrapping/ Unwrapping Machine - Model Wrapmaster 600RC

View the video of Penguin Hose Wrapping Machine - Rigid Mandrel

Hose Wrapping MachineTHE MACHINE

Penguin Wrap Master 600RC wraps and unwraps mandrel at speeds upto 600 rpm. Hoses manufactured on rigid mandrels that are flexible can be wrapped using suitable supports.

The machine occupies minimum floor space with steel fabricated body. The rotating head is maintenance free. Production speeds upto 35m/min ensure high productivity with better utilization of the machine. Reliable and efficient positive non-slip conveyor drives are used.

Ergonomic machine design with PLC controls provides ease of operation. Motor drives along with electronic servo motor synchronization makes it a state-of-the-art machine. The pitch rate, tension level and speed datas can be set by PLC.

The state-of-the-art Penguin Hose Wrapping and Unwrapping System wraps the product spirally with tapes.

Automatic Brand Tape placement and removal is possible with separate Servo motors.

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FEATURES

  • High speed wrapping/unwrapping upto 35 meters/min
  • Controlled high tension wrapping upto 15 kg tension
  • Variable tape width and overlap percentage
  • Delicate handling of hoses
  • User -friendly HMI with 10" touch screen
  • Ergonomic machine design
  • High speed wrapping head
  • Traverse arrangement for brand tape removal
  • Maintenance free head system
  • Efficient brand tape system for perfect laying
  • Release solution collecting system
  • Electrical and pneumatic brakes for rapid stop
  • Pneumatic door operating system
  • Hose guide tubes for wrapping different size of hoses

SPECIFICATIONS

Head Drive 15kW
Spool Drive 11kW
Caterpillar Drive 4.65kW
Brand Tape Drive 1.5kW
Drives Servo Drives
HMI 10” Colour Touch Screen
Operation Fully Automatic with PLC control
Hose Feeding Take-off caterpillar
Frame Heavy duty Structural Steel frame
Caterpillar Positive drive belt with pressure distributing rollers
Compressed Air 7 Kg/Sqcm; 30 liters/hour
Noise Level <75 dB
   
Production Data:  
Mandrel System Rigid mandrel
Hose/ Cable length No restriction
Type of Hose Wire/ fabric reinforced
Hose diameter Upto 70mm
Output Upto 35m/ min
   
Tape Spool Capacity:  
Core Taper Core with removable section
Storage One Operational + One storage
   
Tape  
Core diameter 308mm (12.125”)
Maximum tape diameter 752mm (30”)
Maximum tape length 1600 m (5,250ft)
Width range 50mm to 100mm (2 - 4”)
   
Floor Space 1.6 x 3.5 M
Weight 4500 Kg
Power Consumption <15kW


 

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