•
Stretch
wrapping is the most economical way of Roll packing. This model
is used for packing PP woven rolls, with upto 5.4meter width.
It can also be used to pack rolls of many items like denim fabric,
carpets, curtain cloth, paper, film etc.
•
This
automatic PP woven roll wrapping machine consists of two modules
with automatic roll wrapping section and Roll storage conveyor
system. The main feature of the Roll wrapper, Roll stopper, Roll
ejector, Automatic film cutting and holding device, Automatic
film attachment device. The concept of zone conveying eliminates
build up of excessive pressure and load on the conveyor systems.
•
Penguin
Stretch Wrapping Machine offers the most profitable way to pack
your valuable goods by saving in cost of film, labour and power.
Penguin machines are from the leaders in stretch wrapping and
are in use at various industries all over India and Abroad.Read
more...
APPLICATIONS
Automatic
conveyor system for transporting fabric rolls to the wrapping section
Fabric
rolls being conveyed to the wrapping section
Fabric
rolls being streched wrapped while some rolls are in stack at the
ramp and conveyor
Automatic
Kicker assembly
FEATURES
•
Fully
automatic packing machine with automatic conveyor system
•
Highly
economical and huge savings over shrink packing/gunny bundles
•
Suitable
for packing any rolls of PP woven rolls, denim cloth, curtain cloth,
carpets, foam sheets, upholsteries, fabrics, film, paper etc.
•
Occupies
less space
•
High
productivity 15 rolls/hour
•
Tremendous
savings in labour, time and money
•
Highly
durable dust and moisture proof packing
•
Powered
Pre-Stretch unit to minimize film consumption
•
Variable
stretch percentage up to 300%
•
Adjustable
traverse to suit different roll width
•
Controlled
film tension
•
Variable
Overlap, Variable End Reinforcements, Variable Stretch Percentage
and Variable Roller Speed
•
Digital
counters for end reinforcement wrap setting, film consumption and
stretch percentage display
•
Simple
to operate, sturdy & safety control panel
•
Cradle
for easy loading of film
•
Easy
loading and unloading of Fabric roll and ease of integration into
conveyor lines
•
High
energy saving-more than 90% saving over shrink wrapping
•
Minimum
service points
•
Payback
period is only few months
•
Excellent
after-sales-service support
•
12
months warranty
SPECIFICATIONS
Capacity
Film
Rolls/Hour
25
rolls
Weight/
Roll
400
kgs *
Roll
Width Min
500
mm *
Roll
Width Max
5.4
m *
Machine
Roller
Height
(above GL)
350
mm
Speed
15
meters/minute
Maximum
Stretch
300
%
Installed
Power
11
kw, 440V, 3 phase
Film
Details
Material
LLDPE
- Stretch Film
Film
Width
250
to 500 mm
Film
Thickness
12-35
µ (23 µ recommended)
Core
Diameter
76
mm
Maximum
Film. Diameter
250
mm
Max.
weight of film roll
15
kgs
* We also
offer custom built machines to suit your product requirements
Read more on Penguin Fabric Roll Wrapping Machine
•
It
is a real fact that for all those weaving industries where the production is
huge, handling Cloth Rolls for local transportation or for exports, without
affecting their Quality, will always be a problem, unless & until the above
machine is introduced.
•
This
machine is ideally suitable for large weaving mills manufacturing heavier and
wider-width cloth rolls like Denim Fabrics, Carpets, Upholsteries, where cloth
in Roll-Forms are to be protected from dust & moisture when in storage and
in subsequent transportation. The automated operation cycle can be programmed
and monitored through microprocessor interface. This machine saves huge labour
costs as well as packing time apart from convenience while loading trucks /
containers when dispatched from mills. Changing over from Shrink wrapping to
this type of Stretch Wrapping, gives huge amount of savings in power costs,
and hence its cost of investment is paid back within 'few months'.
•
The
Automatic roll wrapper is built around a specially designed roll wrappe which
can stretch wrap rolls upto 500mm diameter and 5.4m width.
Roll wrapper: It receives rolls from the storage and indexing conveyor and automatically
attaches the film and completes the wrapping operation in an automated cycle.
Roll stopper: The roll stopper is a pneumaticaly operated device. The roll is
delived from the ramp and rolls down into the wrapper. The roll stopper stops
the roll so that the roll is positioned over the drive rollers. Its operation
is synchronized with the roll feeding arrangements.
Roll ejection: On completion of the wrapping process, the wrapped rolls are
ejected by electronically operated kicker arm. The movement of the arm is synchronized
with the roll feeding system and the roll stopper so that there is no accidental
fowling between the mechanisms on roll.
Cut: On completion of the wrapping process, the device moves out to hold the
film and detaches it from the roll through a hot wire cutter.
Attachment:
The film is attached to the rolls by the gripper mechanism.
The above systems are automated and sequenced through a Programmable Logic Controller
(PLC).
Storage
conveyors
This system receives the roll places at the front end of the conveyor and conveys
it up and collates the rolls. The concept of zone conveying eliminates build
up of excessive pressure and load on the conveyor systems. The conveyor comes
to rest when their storage capacity is reached. The automated cycle of operation
ensures indexed feeding of rolls and automated receipt of rolls.
•
It
is easy to operate & very simple to maintain; it is sturdy & user friendly;
it can accommodate even wider width - bigger diameter fabric rolls & stretch
wrap them quickly. This machine is using 220 V, 1-phase, 15 Amps, & 1.5
KW power supply.