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HIGH SPEED BRAIDER - Horizontal

High speed braider

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High Speed Braider Horizontal

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The conventional braiding of 2 over 2 is widely used for braiding high pressure hoses. The structure causes the strands of wire to be flexed more aggressively and hence during the pressurisation process, the abrasion between the layers is more intense.

In 3 over 3 braiding, the flexing strands perpendicular to the direction of lay is minimum. This ensures higher strength against the bursting forces. Also, the longitudinal changes in length of the hose is also minimised. Thus 3 over 3 braiding puts lesser kink on the wire compared to 2 over 2 braiding.

The “Penguin 3 over 3 Braider” adopts this latest technology in braiding and ensures 50% higher productivity for the same horn gear speeds.

Features:
 * Designed for vibration free operation
* Single wire cut sensor
* Automatic continuous oil lubrication
* Ergonomically designed doors and access openings, so that the bobbins can be easily replaced
* Sound proof acoustic enclosure

Advantages:
* More flexible
* Half bend radius hose
* Higher pressure
* Better performance
* Less cross points
* Higher coverage


* Increase of wire flatness
* Less problems pin hole; nippling
* Equal force to single wire ends
* 50% Higher speed
* Better impulse performance
* Less wire consumption

Braiding specifications:

 
Wire Braider
Yarn Braider
Tension
6 kg
1.5 kg
Number of carriers
24
Horn gear diameter
210 mm
Horn gear speed
180 RPM
Pitch
Upto 70 mm (Infinitely variable)
Carrier
Wire
Yarn
Bobbin

Diameter
65 mm
80 mm

Traverse
170 mm
200 mm

Volume
470 cc
320 cc
Main motor 1400 rpm; 4kW
Caterpillar motor 890 rpm; 0.5 kW
Lubrication motor
0.25 HP

Keywords: Braiding, wire braiding, yarn braiding, vertical deck, horizontal deck, single deck, double deck, 3 over 3 braider, pitch of all sizes, wire winding for wire braider, carrier, bobbins
 November 6, 2009

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