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HIGH SPEED WIRE BRAIDER

High speed braider

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High Speed Wire Braider

Most opt machine for producing hoses of

* Suraksha LPG hoses
* SAE 100 R1 Type AT
* SAE 100 R1A
* SAE 100 R6 (with textile carriers)
* Electrical cables

  
Hose

- 67 carrier rpm for 18 carrier machine
- 50 carrier rpm for 24 carrier machine

* Electronic pitch control - No change gears


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The conventional braiding of 2 over 2 is widely used for braiding high pressure hoses. The structure causes the strands of wire to be flexed more aggressively and hence during the pressurisation process, the abrasion between the layer of wires is more intense.

In 3 over 3 braiding, the flexing of the wire strands perpendicular to the direction of lay is minimum. This ensures higher strength against the bursting forces. Also, the longitudinal changes in length of the hose is also minimised. Thus 3 over 3 braiding puts lesser kink on the wire compared to 2 over 2 braiding.

The “Penguin 3 over 3 Braider” adopts this latest technology in braiding and ensures 50% higher productivity for the same horn gear speeds.

Features:
* 3 over 3 braiding
* Designed for vibration free operation
* Single wire cut sensor
* Automatic continuous oil lubrication
* Ergonomically designed doors and access openings, so that the bobbins can be easily replaced
* Sound proof acoustic enclosure

Advantages:
* More flexible
* Half bend radius hose
* Higher pressure
* Better performance
* Less cross points
* Higher coverage


* Increase of wire flatness
* Less problems pin hole; nippling
* Equal force to single wire ends
* 50% Higher speed
* Better impulse performance
* Less wire consumption

Wire braiding specifications:

Wire tension
1 kg to 5 kg
Number of carriers
18
24
Horn gear diameter
210 mm
Horn gear speed
200 RPM
Pitch
Upto 75 mm (Infinitely variable)
Carrier
Wire carrier (Optional textile carriers)
Carrier speed
67 RPM
50 RPM

Production / min.
Depending on pitch

2 to 3 m
1.5 to 2.5 m
Bobbin

Diameter
66 mm

Traverse
170 mm

Volume
500 cc

Weight of wire
3 kg
Voltage
415 V, 3 Phase
Total power
2.75 HP
3.75 HP

Take-up / Let-off specifications:

Drum diameter
800 mm
Drum width
450 mm
Weight of filled drum
160 kg
Traverse drive
Roll ring
Lifting of drum
Manual
(With easy lifting arrangement)
Line speed variable
5.75 m/min. (max.)

(Can be supplied with your drum size)

Keywords: Braiding, wire braiding, yarn braiding, vertical deck, horizontal deck, single deck, double deck, 3 over 3 braider, pitch of all sizes, wire winding for wire braider, carrier, bobbins

August 14, 2008

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